Construction Cleaning Info
MWCoA 2006 Tempered Glass Informational Bulletin
© 2006 Master Window Cleaners of America
http://www.mwcoa.comUpdated September 2009
FABRICATION DEBRIS
Definition:
Fabrication debris is, as the name implies, material that should not be present on glass before it enters or travels thru the
tempering furnace. It is made up mostly of glass fines but can include other debris such as insulation particles that have not
been properly washed off the glass or cleaned from the furnace rollers. This debris will fuse to the glass surface during the
tempering process and create a defective surface that window cleaners and others can dislodge and move across the glass
surface in the process of properly cleaning the window.
“Surface Quality on Tempered and Heat-Strengthened Glass”
Razor Blades, Glass Scrapers and Fabricating Debris
Construction Window Cleaning Industry
Post construction window cleaning involves some of the
most difficult challenges in the window cleaning industry today.
Although most builders do make an attempt to protect
windows during construction, many fail to accomplish this
goal, leaving the window cleaner to deal with how to best
remove construction debris (plaster, paint, texture, concrete,
tape, stickers) and anything else that come into contact with
the glass.
Construction window cleaners already realize this type of
window cleaning is very challenging, with special training and
cleaning techniques being required to safely remove construction
debris from glass. This type of window cleaning often includes
the use of razor blades and glass scrapers, and at times
specialized soaps, chemicals and solvents.
It is well known by construction window cleaners that razor
blades and glass scrapers alone will not scratch uncoated
glass when properly used; the use of such tools has been
the industry standard for decades. Razor blades and scrapers
have been employed by not just the window cleaning industry,
but are also widely used throughout the glass
industry.
In recent years, as a result of contaminated or defective surfaces
on some tempered and heat-strengthened glass, construction
window cleaners have been exposed to new challenges
and unforeseen liability in construction window
cleaning. When standard construction window cleaning
techniques are employed to clean the contaminated or
defective surfaces on poor quality tempered or heatstrengthened
glass, scratching of the glass surface can and
very often does result.
Quality Control in the Glass Industry
Regular annealed glass is tempered or heatstrengthened
through a specific heating process in order
to provide certain safety characteristics. Prior to the heating
process, the glass is sized and belt-sanded to the desired
edge finish. If the glass is not then properly washed prior to
entering the tempering furnace
, and if the furnace rollersupon which the glass rides are not kept clean, microscopic
glass fines and chips resulting from the sizing and beltsanding
will become fused to the surface of the heat-treated
glass. These small particles will then cause fine scratches
on the surface of the glass when standard construction window
cleaning procedures are employed.
The glass washer, furnace and general fabricating plant
must be kept in proper working order or poor quality products
will result. This is a quality issue when fabricating heattreated
glass, not a window cleaning technique issue. Glass
scratching, as a result of fabricating debris, has since become
a quality, liability and client dissatisfaction issue.
Images of razor blade
before and after use on Defective Tempered Glass
Builders Education on Quality Heat-Treated Glass
Builders can help resolve this issue by requiring glass and
window suppliers to provide only quality heat-treated glass
to their projects that can be cleaned using industry standard
window cleaning techniques. Builders should only hire qualified
construction window cleaners to remove limited
amounts of construction debris from their windows.
Protecting windows during construction is always good
practice, but will not protect the future owner from a defective
glass product when it does require the window cleaner
to use a scraper sometime in the future.
Builders should also recognize the difference between fabricating
debris scratches and other types of scratches caused
by careless plasters, painters, texture crews and untrained
workers attempting to remove construction debris from
glass. Fabricating debris scratching is only on heat-treated
glass and usually very wide spread, light in nature and
mostly visible with direct sunlight.
Testing should be done prior to installation. You cannot always
detect fabricating debris with these simple tests, but
the scratching on the glass it creates is unmistakable. A
magnifier can be used to aid in the identification of fabricating
debris scratching, with scratches looking like a comet.
Fabricating debris magnified
Summary and Conclusion
While it may be possible to locate fabricating debris on
some heat-treated glass, window cleaners should not accept
responsibility for identifying fabricating debris or its’ absence.
For this reason, window cleaners should always require
a liability waiver, signed by the builder, releasing the
window cleaner from any liability for scratching on any tempered
or heat-strengthened glass. Builders would also
benefit if they required their glass and window suppliers to
sign a liability waiver, prior to entering into a contract, to
help ensure the builder will get the quality product he’s purchased.
For additional information:
www.MWCoA.com
Fabrication Debris Awareness Committee
www.MWCoA.com/fdcommittee.php
www.StopScratchedGlass.com
www.Scratched-Glass.net
www.iwca.org
© 2006 Master Window Cleaners of America
www.mwcoa.com
Updated September 2009
Images by
Dan Fields; MWCoA Technical ConsultantCopyright Laws apply
